Manufacturing Asset Tracking
A systematic process for registering, labeling, tracking, and auditing all business assets to maintain accurate records of ownership, location, condition, and value.
Purpose
To maintain an accurate register of all business assets for financial reporting, insurance purposes, loss prevention, and lifecycle management, ensuring the organization knows what it owns and where it is.
Scope
Covers all tangible assets above the defined capitalization threshold including equipment, technology, furniture, vehicles, and tools. Does not cover consumable supplies or inventory for resale.
Prerequisites
- Asset management system or register configured and accessible
- Asset labeling system with unique identifiers and tags
- Defined capitalization threshold for asset registration
- Designated asset custodian roles assigned
Designed to support ISO 9001 quality management, workplace health and safety regulations, and environmental compliance reporting under Australian standards.
Step-by-Step Procedure
Register New Assets
When a new asset is acquired, create a record in the asset management system with all relevant details before placing it into service.
- 1.1Enter the asset details including description, make, model, and serial number
- 1.2Record the purchase date, cost, supplier, and warranty information
- 1.3Assign a unique asset tag number and affix the physical label
- 1.4Assign the asset to a location and a custodian
Assign Custodianship
Designate an individual responsible for each asset or group of assets, ensuring accountability for the item's care, security, and condition.
- 2.1Identify the appropriate custodian based on the asset location and use
- 2.2Record the custodian assignment in the asset management system
- 2.3Notify the custodian of their responsibility and the asset care expectations
Track Asset Movements
Record any transfer, relocation, or reassignment of assets in the system to maintain accurate location and custodian records at all times.
- 3.1Update the asset record when an item is moved to a new location
- 3.2Update the custodian if the asset is reassigned to a different person
- 3.3Note the reason for the transfer in the system
Conduct Periodic Physical Audits
Verify the existence, location, and condition of all registered assets through physical audits at defined intervals.
- 4.1Generate the asset register for the audit zone
- 4.2Physically locate each asset and verify it matches the register entry
- 4.3Record the condition of each asset
- 4.4Flag any assets that cannot be located or that are in poor condition
- Rotate audit zones so that every asset is physically verified at least once per year
Investigate Discrepancies
For any assets that cannot be located or do not match their register entry, conduct an investigation to determine the cause and take corrective action.
- 5.1Search alternative locations where the asset may have been moved
- 5.2Interview the assigned custodian about the asset's whereabouts
- 5.3Review transfer records for the asset
- 5.4Document the findings and resolution
Manage Asset Disposal
When an asset reaches end of life, is no longer needed, or is beyond repair, follow the disposal procedure including approval, data wiping (for IT assets), and record update.
- 6.1Submit a disposal request with the reason and condition assessment
- 6.2Obtain approval from the authorized manager
- 6.3Arrange secure disposal, recycling, or donation as appropriate
- 6.4Update the asset register to reflect the disposal
- For IT assets, ensure all data is securely wiped before disposal
Calculate and Record Depreciation
Update depreciation values for all assets on the established schedule, maintaining accurate book values for financial reporting.
- 7.1Run the depreciation calculation for all active assets
- 7.2Review any assets that have reached zero book value
- 7.3Provide the updated values to the finance team for reporting
Generate Asset Reports
Compile periodic reports on asset status, audit findings, disposals, new acquisitions, and total asset value for management and financial reporting.
- 8.1Summarize new acquisitions and disposals for the period
- 8.2Report on audit findings and resolution status
- 8.3Provide total asset counts and values by category and location
- 8.4Distribute the report to management and finance
Quality Checkpoints
Common Mistakes to Avoid
Expected Outcomes
Percentage of assets where the physical audit matches the register, targeting 98% or higher.
Time required to audit the complete asset register, targeting 100% coverage within 12 months.
Percentage of assets that cannot be located during the audit, targeting under 1%.
Frequently Asked Questions
What is the capitalization threshold for asset registration?
The threshold is defined by the finance team and typically ranges from $500 to $2,000 depending on the organization. Items below this threshold may still be tracked at the production line's discretion.
Can I dispose of an asset without approval?
No. All asset disposals require formal approval regardless of the asset's condition or remaining value. Unauthorized disposal may result in disciplinary action.
How are assets handled when a staff member leaves the organization?
All assets assigned to the departing staff member must be returned and inspected during the exit process. The asset custodianship is transferred to their manager or a designated replacement.
What if an asset label is damaged or falls off?
Request a replacement label from the Asset Manager. Identify the asset by its serial number or description to match it with the register entry, then affix the new label.
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